Composites
Balaena delivers specialist composite engineering across marine, defence, infrastructure and industrial applications.
Our facilities in Padstow, Tyne, Falmouth, Birkenhead and Gibraltar support the full lifecycle of composite structures from prototype design to manufacture, repair and through-life support.
We combine traditional craftsmanship with modern composite technologies to provide light, strong, corrosion-free structures built for demanding operational environments.
Advanced Marine & Industrial Composite Engineering
Our Composite Capabilities
Manufacturing
+ Vacuum infusions (polyester, vinylester, epoxy)
+ Prepreg carbon fibre lay-up
+ Open mould and closed mould processes
+ Large-format mould construction
+ Modular composite panel systems
+ Resin transfer moulding (RTM) for repeatable high-quality parts
Repair & Refit
+ Structural repairs for hulls, decks, superstructures
+ Delamination rectification and core replacement
+ Composite pipework and GRP tank repairs
+ Mobile specialist repair teams
+ Full NDT and inspection capability
Coatings & Protection
+ Gelcoat application and refinishing
+ Anti-corrosive and UV-resistant composite coatings
+ Fire-retardant composite systems
+ Surface finishing to Class-A standards
Applications Across Balaena
Small Vessel & Workboat Construction
+ Custom and modular workboats
+ Rescue and patrol craft
+ Composite wheelhouses and deckhouses
+ Lightweight modular pods and interior systems
Commercial & Defence Platforms
+ Composite masts, radomes and sensor housings
+ Lightweight structural elements for naval vessels
+ Composite fairings, casings and equipment housings
Offshore & Industrial
+ GRP walkways, covers and structural modules
+ Floating wind and tidal energy components
+ Composite ducting, piping and protection systems
Why Balaena Composites?
+ Multi-yard network providing scale, capacity and geographic reach
+ Skilled composite technicians with decades of marine experience
+ Integration with steel and aluminium fabrication for hybrid structures
+ Rapid prototyping and short production cycles
+ High-quality finishing for defence and commercial requirements
+ Full through-life support, including refit and repair
Balaena offers a unique combination of traditional yard capability and modern composite engineering - enabling more innovative, lighter, and more efficient vessels and structures.
Contact our sales team below: